行星擺臂式數(shù)控四輥卷板機4HEP係列(liè)
4HEP:采用行(háng)星擺臂式設計的四輥卷板(bǎn)機(jī)
4HEP係列四(sì)輥(gǔn)卷板機(jī)是Faccin的新設計,經過苛(kē)刻的操作員在環(huán)境下25年的驗證。它將功率、可(kě)靠性和精度結(jié)合在一個獨特的(de)設計中,使其(qí)成為現(xiàn)代版輥的先進產品(pǐn)。
為了保證產品圓度的優良軋製質量(liàng)和高重複性(xìng),閉環結(jié)構與傳統的超(chāo)寬下(xià)降(jiàng)端一起確保了(le)機器在高縱(zòng)向和橫向力下的max剛度(dù)。
夾(jiá)緊輥(gǔn)的傳統線性(xìng)RGS設計(jì)保證了更高的夾持力,從而(ér)實現更高質量的預彎。夾(jiá)緊輥由4個獨立的軸(zhóu)承(每(měi)側2個(gè))支撐,軸承箱(xiāng)的尺寸是原來的兩倍,以便(biàn)更好地吸收和引導橫(héng)向載荷。
再一次(cì)——正如過去在輥式(shì)電子平衡係統和落端(duān)固(gù)定係統中已經發生的那樣——在這種情況下,持續研發過程中實現的工(gōng)程改進甚至可以作為(wéi)其他(tā)製(zhì)造商效(xiào)仿的(de)參考點(diǎn)。
因此,我們期(qī)望創(chuàng)新的(de)專用HFS係統,其特點是(shì)旋轉橫向液壓缸的(de)外部(bù)安裝(zhuāng),在其高端作為標準配置固定在所有中型(xíng)和大型4HEP上,以確保彎曲力施加點更接(jiē)近,很快成為機床(chuáng)行業的裏程(chéng)碑。
提供部件的政策(cè)意味著,4HEP係列的所有版本的數控係統西門子,並且能(néng)夠使用輥道輸(shū)送機(jī)、自動裝載和卸載係統來創建全自動生產(chǎn)線(xiàn)。
4HEP設計確保了優化整個軋製循環的可(kě)能性,在一(yī)個(gè)方向和一(yī)次軋製過(guò)程中(zhōng)工(gōng)作,確保(bǎo)了(le)安全性(xìng)和(hé)完全由一名操作員操作的能力,即使他(tā)們經驗較少。
4HEP彎輥采用由(yóu)Faccin設計(jì)和(hé)製造的西門子CNC,是目前市(shì)場(chǎng)上所(suǒ)有(yǒu)采用行星技術的軋機中可靠(kào)、現代化的解決方案。對於(yú)厚度(dù)為5至150mm,有效(xiào)長度為18000mm的軋製板(bǎn)材,這是實現高生產(chǎn)率(lǜ)要求(qiú)的合適、合理的投資。
標準(zhǔn)設備(bèi):
適用於小尺寸的線性導軌設(shè)計(RGS)
行星擺臂(bì)設計(PSG)適(shì)用(yòng)於中型和大(dà)型
4個支(zhī)撐(chēng)夾(jiá)持輥的獨(dú)立(lì)軸承(chéng)(MCS)
雙寬度擠壓輥軸承座(WHS)
軋輥平行(háng)度的電子同步(EPS)
硬化拋光(guāng)輥
移動式輪(lún)式控製台
錐形裝置
潤(rùn)滑係統
機器周圍(wéi)的緊急屏障
CE認證機(jī)器(qì)
可選(xuǎn)功能:
西(xī)門(mén)子數控或(huò)CNC
側麵(miàn)機動輥
自動裝卸係統
電動喂(wèi)食台
自動噴射器
中央和側麵支撐
熱軋準備
集成焊接係統
特殊(shū)顏色
Plate Rolls with Planetary Swinging Arms 4HEP
4HEP: 4 rolls with Planetary technology
The 4HEP series of 4-roll synchronized bending rolls is latest evolution of a design developed in Faccin tested by the most demanding operators in extreme environments for over 25 years. It combines power, reliability precision in an exclusive package that makes it the state of the art in modern plate rolls.
To guarantee superior rolling quality high repeatability of the products roundness, a closed loop structure together with the traditional ultra wide drop end ensures maximum rigidity of the machine against high longitudinal traverse forces.
The traditional linear RGS design of the pinching roll guarantees higher pinch forces for superior quality pre-bending. In fact the pinch roll is supported by 4 independent bearings (2 on each side) the bearing housing is two times larger for better lateral load absorption guiding.
Once again – as already happened in the past with the rolls electronic balancing system the drop end fixing system – the engineering improvements reached in the continuous R&D process are even in this case such a reference point to be imitated by other manufacturers.
We expect therefore that the innovative exclusive HFS system, which features an external mounting of the pivoting lateral hydraulic cylinders, fixed in their highest end as standard configuration on all medium large sizes of 4HEP to ensure a greater closeness of the bending force application points, becomes soon a landmark in the machine tool industry.
The policy to exclusively offer first-class components has meant that all versions of numerical control systems available for 4HEP series are SIEMENS only with the ability to use roller conveyors, automatic loading unloading systems allows the creation of a fully-automatic line.
The 4HEP design assures the possibility to optimize the entire rolling cycle, working in one direction in one pass, ensuring extreme safety the capability of being handled totally by a single operator even if they are less experienced.
4HEP bending rolls with exclusive Siemens CNC designed built by Faccin are the most reliable modern solution available amongst all rolling machines with planetary technology available on the market today . The most appropriate reasonable investment for high productivity requirements for rolling plates 5 to 150mm thickness up to a useful length of 18000mm.
Standard equipment:
Linear Guides Design (RGS) for small sizes
Planetary Swinging Arms Design (PSG) for medium big sizes
4 independent bearings supporting the pinching roll (MCS)
Pinching Roll bearing seats with double width (WHS)
Electronic synchronisation of roll parallelism (EPS)
Hardened polished rolls
mobiles wheel mounted control console
Conical device
Lubrication System
Emergency barrier around the machine
CE certified machine
Optional features:
SIEMENS NC CNC
Side motorised rolls
Automatic loading unloading systems
Motorised feeding table
Automatic ejector
Central side supports
Provision for hot rolling
Integrated welding system
Special colours